Silicone Frame Thermal Insulation Sheet For Energy Storage Batteries

Silicone Frame Thermal Insulation Sheet For Energy Storage Batteries

The silicone aerogel thermal insulation pad is a composite product made of ultra-thin aerogel and PET/PI films. It features an extremely low thermal conductivity of <0.035 W/m·K at room temperature and is lightweight, flexible, and non-fragile.

  • +8613626519690
  • +8613626519690
  • +8613626519690

1. Chemical Name

Ceramic Fiber Aerogel Fireproof and Thermal Insulation Felt

2. Product Model, Performance, and Specifications

The specifications and performance indicators of the Silicone Frame Thermal Insulation Sheet For Energy Storage Batteries are listed in Table 1

Item Standard Requirement / Test Value Reference Standard
Color White

Thermal Conductivity (@ 25°C) ≤ 0.023 W/m·K

GB/T 10295-2008

Thermal Conductivity (@ 500°C) ≤ 0.03 W/m·K

GB/T 10294-2008

Thermal Conductivity (@ 800°C) ≤ 0.036 W/m·K

GB/T 10294-2008

Thermal Conductivity (@ 500°C alternate test) ≤ 0.072 W/m·K

GB/T 10294-2008

Bulk Density 0.16–0.2 g/cm³ (Test value: 0.18)

GB/T 5480-2017

Silicone Compression Strength (60A, compressed 25%) 1.23 MPa

GB/T 7757-2009

Silicone Compression Strength (60A, compressed 30%) 1.53 MPa

GB/T 7757-2009

Porosity ≥ 98% (Test value: 99.6)

GB/T 10299-2011

Moisture Absorption ≤ 1.0% (Test value: 0.62)

GB/T 5480-2017

Max Service Temperature ≤ 650°C (continuous)

GB/T 17430-2015

Flame Rating V0

UL-94 V0

Table 1: Performance Specifications of Silicone Frame Thermal Insulation Sheet

 

The specifications and performance indicators of the Encapsulation Film for the battery industry are listed in Table 2

Film Type Thickness Performance Material Category
PET Hot-Melt Film 0.05 mm / 0.08 mm Heat resistance (≈180°C)

Thermosetting reactive adhesive

PI Film 0.05 mm / 0.10 mm Heat resistance (≈350°C)

High-temperature reactive composite

PI Composite Foil 0.15 mm Heat resistance (≈650°C)

Ceramic-reinforced composite

Table 2: Performance Specifications of Encapsulation Film

 

3. Composition Information

Ceramic fiber + SiO2 aerogel; PET

 

4. Key Features

Excellent insulation performance: Ultra-low thermal conductivity, highly effective thermal barrier.

Soft and flexible: Easy to bend and process, suitable for complex assembly spaces.

Waterproof and hydrophobic: No moisture absorption, maintains stability in humid environments.

High compressive resilience: Provides superior cushioning and compression resistance.


5. Applications

The silicone aerogel thermal pad is mainly used for thermal insulation and protection of new energy vehicle battery cells and modules.

When a single cell experiences thermal runaway, the thermal pad can effectively block heat transfer and delay propagation between cells, helping maintain system stability.

At the same time, it provides insulation, buffering, and flame-retardant properties.

 

6. Quality Assurance

  • Test Conditions: Unless otherwise specified, testing should be done at 23±2°C and 50±5% RH.
  • Test Items: Refer to Table 1 above.
  • Acceptance Criteria:
  1. If all test results meet the table requirements, the material is qualified.
  2. If appearance or thickness fails, the material is disqualified.
  3. If any other item fails, repeat with double samples. If failure persists, disqualify the batch.
  • Test Methods: As per values in Table 1and Table 2.

7. Delivery Preparation

  • Packaging and Labeling
    • Protective Packaging: Each box should be packaged in moisture-resistant materials unless otherwise specified.
    • Boxing: Boxes should be made from rigid materials like wood or corrugated cardboard.
    • Inspection Report: Each batch must include a performance test report.
    • Box Labeling must include:
  1. Batch number or product name
  2. Specifications and quantity
  3. Production date
  • Transportation and Storage

Avoid heavy pressure or impact during transport. Store in a clean, dry, ventilated area. Max stack: 3 layers.

8. Remarks

  • Intended Use: Suitable for battery insulation, buffering, and electrical insulation.
  • Each box should include a Certificate of Conformance with:
  1. Manufacturer name and address
  2. Product code/name
  3. Specs and quantity
  4. Production date and batch
  5. Packaging/shipping requirements

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